模切：更换金属紧固件和液体粘合剂

与其他固定方法相比，模具切割时，模具会提供许多优点。

Mechanical fasteners and liquid adhesives have been used to fasten and hold two materials together for centuries. However, this does not mean that they are the best or most cost-effective option available. The traditional usage of hardware is being replaced by a superior alternative: die-cut adhesives. In this blog, we will help you understand how strong double-sided tapes and high bond adhesives can be and how they can save your manufacturing process time and money.

模切粘合剂的两个最常见的例子是双涂层胶带和高键合粘合剂。两种类型的胶带都可以从各种供应商处获得，并通过Boyd进行精确转换和模切。

Problems with Mechanical Fasteners

Mechanical fasteners such as screws, nuts, bolts, and rivets, are often visible and distracting on a device and prevent it from having a smooth, sleek appearance.

Mechanical fasteners require drilled holes in your product. Holes made for these fasteners can accelerate corrosion and potentially decrease the life of the product. When fasteners are under stress or vibration, they can loosen or slide, exposing unattractive unpainted areas and hastens the corrosion process even further.

此外，如果产品在户外使用并受到雨或其他形式的水分，紧固孔也会导致泄漏。泄漏可以允许水分和其他不需要的材料进入产品并导致损坏。

Problems with Liquid Adhesives

在施用过程中，液体粘合剂可以刺激眼睛和皮肤并产生臭气的烟雾。在这样的环境中，在制造过程中通常需要繁琐的呼吸器和手套。

When applying two substrates together with a liquid adhesive, the bond line thickness can be inconsistent; this can weaken the strength of the bond and alter the true dimension of the part. Push out or "squeeze out" of adhesive can occur, which creates a mess and increases clean up time unnecessarily. Liquid adhesives also need time to dry, slowing the manufacturing process and causing bottlenecks. Lastly, equipment for dispensing liquid adhesives expensive and potentially cost prohibitive.

解决方案：模切粘合剂

Boyd提供芯片切割解决方案，可以在许多情况下取代机械紧固件和液体粘合剂。高粘合和双涂层胶带通常是防水的，可以为间隙填充，粘接不规则表面，缓冲和润湿振动，密封，附着和悬挂轻质物体提供解决方案，并提供长期耐用粘合。粘合剂的粘弹性可以有助于减轻压力，吱吱声，摇铃和噪音振动。这些粘合剂适合小型电子器件，金属皮，粘合装饰金属和装置，如计算机，片剂和手机等设备组装。

Assembly is quick and easy by peeling off release liners and attaching the two substrates together. These tapes are highly effective in hot, cold, and even humid conditions. Die-cut adhesives are UV resistant can maintain strength and withstand all outdoor conditions for up to 35 years.

磁带can also be placed in areas where it's difficult to utilize mechanical fasteners. An example includes the placement of a small cooling fan in an electrical device. It is easier and more efficient to use small die-cut pieces of tape to fasten the cooling fan in place instead of screws. The adhesive can also help dampen the noise from the fan.

Boyd is a preferred converter for a variety of adhesive suppliers.接触us to discuss how die-cuts can replace your mechanical fasteners, in turn reducing your manufacturing costs, bonding issues, and improving the appearance of your product.

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